2019 Chevrolet 5500hd Safety Report

2019 Chevrolet 5500HD Safety Analysis

6Complaints
4Recalls
87/100Reliability Score
1Fire Reports
Most reported components: Service Brakes, Hydraulic (1)Fuel/Propulsion System (1)Engine (1)Power Train (1)Electrical System,Service Brakes,Fuel/Propulsion System (1)Service Brakes (1)

Safety Decision Cockpit for the 2019 Chevrolet 5500hd

This page is the hub for deciding what to inspect next on the 2019 Chevrolet 5500hd. It connects recall campaigns, owner complaint patterns, service bulletins, sibling model years, component issue hubs, and the model buying guide so a shopper or owner can move from a single report into the wider safety graph.

2019 Chevrolet 5500hd Safety Signal Summary
SignalValueWhat to inspect next
Recall burdenHigh (4)Review campaign numbers, affected components, and dealer remedies below.
Owner complaintsLow (6)Scan complaint narratives for recurring symptoms, mileage, crashes, fires, injuries, and dates.
Crash and fire reports1Treat any crash, fire, injury, or fatality-linked pattern as a priority pre-purchase inspection item.
Primary component hubService Brakes, HydraulicCompare service brakes, hydraulic issues across vehicles.

2019 Chevrolet 5500hd Complaint Theme Map

Complaint counts become more useful when they are grouped into inspection themes. For the 2019 Chevrolet 5500hd, these are the component areas with the clearest NHTSA complaint signals. Use each link to jump from this single vehicle into broader component hubs and make-specific issue pages.

Service Brakes, Hydraulic

1 owner complaint mention this component in the current safety profile.

All Service Brakes, Hydraulic issues Chevrolet only

Fuel/Propulsion System

1 owner complaint mention this component in the current safety profile.

All Fuel/Propulsion System issues Chevrolet only

Engine

1 owner complaint mention this component in the current safety profile.

All Engine issues Chevrolet only

Power Train

1 owner complaint mention this component in the current safety profile.

All Power Train issues Chevrolet only

Electrical System,Service Brakes,Fuel/Propulsion System

1 owner complaint mention this component in the current safety profile.

All Electrical System,Service Brakes,Fuel/Propulsion System issues Chevrolet only

Service Brakes

1 owner complaint mention this component in the current safety profile.

All Service Brakes issues Chevrolet only

AI Safety Analysis for the 2019 Chevrolet 5500hd

The 2019 CHEVROLET 5500HD has accumulated 6 complaints and 4 recalls in the NHTSA database. Among the complaints, 0 involved crashes and 1 involved fires. The most frequently reported problem areas are service brakes, hydraulic (1 complaints), fuel/propulsion system (1 complaints), engine (1 complaints). Service brakes hydraulic issues and fuel/propulsion system failures can lead to sudden shutdowns and loss of control. Regular maintenance is crucial. Electrical system software issues can cause unexpected shutdowns and overheating. Ensure software updates are applied promptly. Key known issues to be aware of include Service Brakes Hydraulic Issues, Fuel/Propulsion System Failures, Electrical System Software Issues. Regular maintenance and software updates are essential to ensure the safety and reliability of your 2019 Chevrolet 5500HD.

Reliability Score

The 2019 Chevrolet 5500hd receives a reliability score of 87 out of 100 based on analysis of NHTSA complaint data, recall history, crash reports, and safety ratings. This indicates above-average reliability relative to comparable vehicles.

Known Issues for the 2019 Chevrolet 5500hd

The following issues have been identified from NHTSA complaint data and owner reports for the 2019 Chevrolet 5500hd:

IssueSeverityFrequencyTypical Mileage
Service Brakes Hydraulic Issues
Hydraulic service brakes may experience issues, leading to reduced braking performance.
Medium Common 30k-60k miles
Fuel/Propulsion System Failures
Fuel system contamination can cause sudden shutdowns, posing a safety risk.
Medium Common 30k-60k miles
Electrical System Software Issues
Software problems can lead to unexpected shutdowns and overheating, affecting vehicle reliability.
Medium Common 30k-60k miles
Water Line Cracking And Antifreeze Leaking
Antifreeze leakage can cause engine overheating, requiring immediate attention.
Low Common 30k-60k miles

Common Problems Reported by Owners

Based on NHTSA complaint data, the following components account for the majority of reported issues with the 2019 Chevrolet 5500hd:

Service Brakes 23% of complaints

Issues with hydraulic service brakes are the most common problem.

Electrical System 15% of complaints

Software issues are a frequent concern, leading to unexpected shutdowns.

Fuel/Propulsion System 10% of complaints

Fuel system contamination can cause sudden shutdowns.

Suspension 5% of complaints

Rear suspension issues are less common but still a concern.

Recall Details for the 2019 Chevrolet 5500hd

The following 4 recalls have been issued for the 2019 Chevrolet 5500hd by NHTSA:

Service Brakes, Hydraulic
Campaign #23V266000 13/04/2023

Summary: General Motors. LLC (GM) is recalling certain 2019-2023 Chevrolet 4500HD, 5500HD, and 6500HD Medium-Duty trucks. The brake pressure sensor assembly may leak brake fluid into the brake pressure switch and cause an electrical short-circuit.

Consequence: An electrical short in the brake pressure switch can overheat the circuit and increase the risk of a fire while driving or parked.

Remedy: Owners are advised to park outside and away from structures until the recall repair is complete. Dealers will replace the master cylinder pressure sensor and inspect the wire harness, replacing it, if necessary, free of charge. Owner notification letters were mailed July 11, 2023. Owners may contact Chevrolet customer service at 1-800-222-1020. GM's number for this recall is N222375270.

Manufacturer: General Motors, LLC
Suspension:Rear:Springs:Leaf Spring Assembly:U-Bolt, Leaf Spring To Axle
Campaign #21V194000 19/03/2021

Summary: Isuzu Technical Center of America, Inc. (Isuzu) is recalling certain 2015-2017 Isuzu NPR, Reach, 2016-2020 Isuzu NPR XD, NPR HD, NQR, 2016-2021 Isuzu NRR, 2017-2020 Chevrolet 4500XD, 4500HD, 5500HD, and 2020 Chevrolet 5500XD vehicles. The U-bolt nuts for the rear axle may not have been properly tightened and may loosen, causing the axle to misalign.

Consequence: The misalignment may cause the propeller shaft to separate, causing a loss of power to the rear wheels and a stall, increasing the risk of a crash.

Remedy: Isuzu will notify owners, and dealers will inspect and, if needed, replace and tighten the rear axle U-bolt nuts, free of charge. The recall began on April 23, 2021. Owners may contact Isuzu customer service at 1-866-441-9638. Isuzu's number for this recall is V2103.

Manufacturer: Isuzu Technical Center of America, Inc.
Electrical System:Software
Campaign #20V319000 29/05/2020

Summary: General Motors is recalling certain 2019-2020 Chevrolet 4500HD, 5500HD, and 6500HD Medium Duty trucks. If the vehicle's body control module (BCM) loses communication with the vehicle's electronic brake control module (EBCM), the EBCM software programming may not illuminate the vehicle's ABS malfunction indicator light (MIL). As such, these vehicles fail to comply with Federal Motor Vehicle Safety Standard (FMVSS) Number 105, "Hydraulic and Electric Brake Systems."

Consequence: If a driver is unaware that the ABS system is malfunctioning, there may be an increased risk of a crash.

Remedy: GM will notify owners, and dealers will update the software calibration for the body control module (BCM). The recall began June 29, 2020. Owners may contact Chevrolet customer service at 1-800-222-1020. GM's number for this recall is N202305070.

Manufacturer: General Motors LLC
Wheels:Lugs/Nuts/Bolts/Studs
Campaign #19V835000 20/11/2019

Summary: Isuzu Technical Center of America, Inc. (Isuzu) is recalling certain 2017-2020 NPR-HD, 2019-2020 NPR-XD, NQR, NRR, Chevrolet 4500HD, Chevrolet 5500HD and Chevrolet 5500XD, and 2020 Chevrolet 4500XD vehicles. The lug nuts on the rear outer wheels may not have been properly tightened when installed onto the rear axles.

Consequence: If the lug nuts were not properly tightened, they can loosen, causing the to wheel separate from the vehicle, increasing the risk of a crash.

Remedy: Isuzu will notify owners, and dealers will inspect the rear outer wheel lug nuts and tightening or replacing them as necessary, free of charge. The recall began December 20, 2019. Owners may contact Isuzu customer service at 1-866-441-9638 or Chevrolet customer service at 1-800-222-1020. Isuzu's number for this recall is V1906.

Manufacturer: Isuzu Technical Center of America, Inc.

NHTSA Complaint Summaries for the 2019 Chevrolet 5500hd

Below are complaint narratives filed by owners of the 2019 Chevrolet 5500hd with the National Highway Traffic Safety Administration. 1 involved fires.

Fire Reports: 1
Service Brakes, Hydraulic
Fire 05/02/2024

The contact owns a 2019 Chevrolet Silverado 6500 Commercial Vehicle. The contact stated that the recall repair of NHTSA Campaign Number: 23V266000 (Service Brakes, Hydraulic) was previously performed on the vehicle. The contact stated while the driver was driving 55-60 MPH uphill, he noticed smoke coming from underneath the driver's side of the hood. The contact stated that the driver depressed th...

ODI #11586523
Fuel/Propulsion System
04/10/2024

Sudden catastrophic fuel system failure due to contamination fuel and fuel filter bypass, yes it is available to inspect. Truck shut off during operations and did not restart, the vehicle is at the dealership to replace High pressure fuel pump, lines, fuel rail and injectors. After the the truck died there was a message in the message center "water in fuel, service". The truck never sputtered, no...

ODI #11582178
Engine
11/12/2020

WATER LINE CRACKING LEAKING ANTIFREEZE OVERHEATING ENGINE

ODI #11374344
Power Train
10/27/2020

WHEN DRIVING, IT FEELS LIKE IM RIDING ON RUMBLE STRIPS. TRANSMISSION FEELS LIKE ITS SLIPPING WHEN DRIVING AT LOWER SPEEDS AND WHEN ON THROTTLE, LIKE GOING UP HILL. DO NOT NOTICE A DIFFERENCE IN 4X4 MODE. TRUCK ALSO HAS HARD SHIFTING FROM 1-2 AND 2-3RD GEAR.

ODI #11366690
Electrical System,Service Brakes,Fuel/Propulsion System
08/14/2020

MY TRUCK WILL STOP RUNNING AT FREEWAY SPEEDS WITH NO ENGIN LIGHT HAVE HAD TO STOP IN TRAVEL LANE TO RESTART THE TRUCK THE BRAKES WILL SHAKE STEERING WHEEL OUT OF YOUR HANDS AND MUTIPUL EMISSION RELATED ENGIN LIGHTS DAILY THE TRUCK IS ONLY 3 WEEKS OLD THE ENGIN BRAKE SHIFTS FROM OVER DRIVE TO 3RD OR SECOND GEAR REDLINING THE MOTOR AND U HAVE TO APPLY WIDE OPEN THEOTTLE WHILE PULLING A TRAILER DOWN ...

ODI #11349153
Service Brakes
02/11/2020

BRAKE BOOSTER PUMP MOTOR RUNS ALL THE TIME EVEN AFTER IGNITION IS TURNED OFF. IF TRUCK WAS TO SHUT OFF THEN WOULD HAVE NO BRAKES TO STOP,

ODI #11308572

Frequently Asked Questions About the 2019 Chevrolet 5500hd

Has the 2019 CHEVROLET 5500HD been recalled?

Yes, the 2019 CHEVROLET 5500HD has 4 recalls on record with NHTSA. Each recall addresses a specific safety defect identified by the manufacturer or NHTSA.

How many complaints does the 2019 CHEVROLET 5500HD have?

The 2019 CHEVROLET 5500HD has 6 complaints filed with NHTSA. None of the complaints involved crashes. No injuries or deaths have been reported.

What is the safety rating for the 2019 CHEVROLET 5500HD?

The 2019 CHEVROLET 5500HD does not have an NHTSA safety rating on file. This can happen for newer model years, specialty vehicles, or models that have not been crash-tested.

What are the most common problems with the 2019 CHEVROLET 5500HD?

The most commonly reported problems with the 2019 CHEVROLET 5500HD involve service brakes, hydraulic (1 complaints), fuel/propulsion system (1 complaints), engine (1 complaints). Other affected components include power train, electrical system,service brakes,fuel/propulsion system, service brakes.

How many crash reports does the 2019 CHEVROLET 5500HD have?

There are no crash reports associated with the 2019 CHEVROLET 5500HD in the NHTSA database.

How many fire reports does the 2019 CHEVROLET 5500HD have?

There are 1 fire reports for the 2019 CHEVROLET 5500HD out of 6 total complaints. Fire reports are among the most serious safety concerns tracked by NHTSA.

Are there any deaths reported for the 2019 CHEVROLET 5500HD?

No deaths have been reported in NHTSA complaints for the 2019 CHEVROLET 5500HD.

How many injuries are reported for the 2019 CHEVROLET 5500HD?

No injuries have been reported in NHTSA complaints for the 2019 CHEVROLET 5500HD.

Should I buy a 2019 CHEVROLET 5500HD?

Based on NHTSA data, the 2019 CHEVROLET 5500HD is research thoroughly before purchasing. It has 6 complaints, 4 recalls. Always have a pre-purchase inspection done by a qualified mechanic.

What components fail most on the 2019 CHEVROLET 5500HD?

The components with the most failures on the 2019 CHEVROLET 5500HD are: 1. SERVICE BRAKES, HYDRAULIC (1 complaints), 2. FUEL/PROPULSION SYSTEM (1 complaints), 3. ENGINE (1 complaints), 4. POWER TRAIN (1 complaints), 5. ELECTRICAL SYSTEM,SERVICE BRAKES,FUEL/PROPULSION SYSTEM (1 complaints). SERVICE BRAKES, HYDRAULIC is the single most-reported problem area with 1 complaints.

What should I know before buying a 2019 CHEVROLET 5500HD?

Regular maintenance and software updates are essential to ensure the safety and reliability of your 2019 Chevrolet 5500HD. The 2019 CHEVROLET 5500HD has 6 NHTSA complaints and 4 recalls on record.

How reliable is the 2019 CHEVROLET 5500HD?

The 2019 CHEVROLET 5500HD receives a reliability score of 87/100, indicating above-average reliability. This is based on 6 owner complaints, 4 recalls, and 1 crash/fire reports in the NHTSA database. Key known issues include Service Brakes Hydraulic Issues and Fuel/Propulsion System Failures.

What are the known issues with the 2019 CHEVROLET 5500HD?

Known issues with the 2019 CHEVROLET 5500HD include: Service Brakes Hydraulic Issues, Fuel/Propulsion System Failures, Electrical System Software Issues, Water Line Cracking and Antifreeze Leaking. These are based on patterns found across 6 NHTSA complaints. 4 of these patterns resulted in formal recalls.

Can service brakes hydraulic issues affect my truck's safety?

Yes, hydraulic service brake issues can reduce braking performance, posing a safety risk.

What should I do if my truck suddenly shuts down while driving?

Check for fuel contamination and have the fuel system inspected immediately.

How often should I check the antifreeze level in my truck?

Regularly check the antifreeze level to prevent engine overheating.

Buyer Advice

Our recommendation: Regular maintenance and software updates are essential to ensure the safety and reliability of your 2019 Chevrolet 5500HD.

NHTSA Data Summary for 2019 Chevrolet 5500hd

This safety report is based on a comprehensive analysis of data from the National Highway Traffic Safety Administration (NHTSA) for the 2019 Chevrolet 5500hd. The data includes 6 consumer complaints filed by vehicle owners, 4 manufacturer-initiated safety recalls, 1 fire incidents, and safety rating assessments associated with this vehicle.

All data presented in this report is sourced from public NHTSA databases. Our AI analysis identifies patterns across complaint narratives, correlates them with recall history, and produces the safety assessment above. This analysis is updated as new complaints and recalls are filed with the NHTSA.

Consumers are encouraged to report vehicle safety problems to the NHTSA at nhtsa.gov. If your vehicle is subject to a recall, contact your dealer to schedule the free repair.

Disclaimer: This analysis is AI-generated from NHTSA public data and does not constitute professional automotive or safety advice. Always verify recall status at NHTSA.gov and consult a qualified mechanic.

Analysis last updated: 2026-05-14