2025 Volvo Ex40 Safety Report
2025 VOLVO EX40 Safety Report
Safety Decision Cockpit for the 2025 Volvo Ex40
This page is the hub for deciding what to inspect next on the 2025 Volvo Ex40. It connects recall campaigns, owner complaint patterns, service bulletins, sibling model years, component issue hubs, and the model buying guide so a shopper or owner can move from a single report into the wider safety graph.
| Signal | Value | What to inspect next |
|---|---|---|
| Recall burden | High (3) | Review campaign numbers, affected components, and dealer remedies below. |
| Owner complaints | Low (1) | Scan complaint narratives for recurring symptoms, mileage, crashes, fires, injuries, and dates. |
| Crash and fire reports | 0 | Treat any crash, fire, injury, or fatality-linked pattern as a priority pre-purchase inspection item. |
| Primary component hub | Power Train,Electrical System,Engine | Compare power train,electrical system,engine issues across vehicles. |
2025 Volvo Ex40 Complaint Theme Map
Complaint counts become more useful when they are grouped into inspection themes. For the 2025 Volvo Ex40, these are the component areas with the clearest NHTSA complaint signals. Use each link to jump from this single vehicle into broader component hubs and make-specific issue pages.
Power Train,Electrical System,Engine
1 owner complaint mention this component in the current safety profile.
All Power Train,Electrical System,Engine issues Volvo onlyAI Safety Analysis for the 2025 Volvo Ex40
Reliability Score
The 2025 Volvo Ex40 receives a reliability score of 87 out of 100 based on analysis of NHTSA complaint data, recall history, crash reports, and safety ratings. This indicates above-average reliability relative to comparable vehicles.
Known Issues for the 2025 Volvo Ex40
The following issues have been identified from NHTSA complaint data and owner reports for the 2025 Volvo Ex40:
| Issue | Severity | Frequency | Typical Mileage |
|---|---|---|---|
| Power Train And Electrical System The power train and electrical system can fail, leading to loss of power, control, and safety features such as hazard lights and steering. |
Medium | Rare | 30k-60k miles |
| Service Brake Hydraulic Power Assist And Control Module The service brake hydraulic power assist and control module software issues can cause brake failure and loss of control. |
Medium | Rare | 30k-60k miles |
| Back Over Prevention System The back over prevention system software issues can lead to potential rear collision risks. |
Medium | Rare | 30k-60k miles |
| Steering And Control Issues Loss of steering and control can occur, posing a significant safety risk to the driver and passengers. |
Medium | Rare | 30k-60k miles |
Common Problems Reported by Owners
Based on NHTSA complaint data, the following components account for the majority of reported issues with the 2025 Volvo Ex40:
Issues with the power train and electrical system are the most common problems reported.
Service brake hydraulic power assist and control module software issues are a significant concern.
Back over prevention system software issues are a notable problem.
Steering and control issues are reported but less frequently.
Recall Details for the 2025 Volvo Ex40
The following 3 recalls have been issued for the 2025 Volvo Ex40 by NHTSA:
Summary: Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2025 XC40, 2022 V90, 2022-2024 C40BEV, 2022-2025 S90, V90CC, XC60, 2023-2025 S60, V60, V60CC, XC90, and 2025 EC40, and EX40 vehicles. The rearview camera image may not display when the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."
Consequence: A rearview camera image that does not display reduces the driver's view behind the vehicle, increasing the risk of a crash.
Remedy: The software will be updated by a dealer or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed February 24, 2026. Owners may contact Volvo Car’s customer service at 1-800-458-1552. Volvo Car's number for this recall is R10333. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning February 16, 2026. This rec...
Summary: Volvo Car USA, LLC (Volvo Car) is recalling certain 2023 Volvo C40 BEV, 2025 EC40, 2023-2024 XC40 BEV, 2020-2026 XC90 PHEV, 2022-2026 XC60 PHEV, 2023-2025 S60 PHEV, 2024-2025 V60 PHEV, and 2025-2026 EX40 and 2025 S90 PHEV vehicles. In certain driving scenarios while coasting down a hill and using "B" mode or "One Pedal Drive," the vehicle may lose brake function.
Consequence: A loss of brake function increases the risk of a crash.
Remedy: Owners are advised not to use "B" Mode (for plug-in hybrid vehicles) or "One Pedal Drive" (for pure electric vehicles) until the repair has been completed. The brake module software will be updated over-the-air (OTA) or by a dealer, free of charge. Owner notification letters were mailed July 15, 2025. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this re...
Summary: Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2025 XC40, 2022 V90, 2022-2025 S90, V90CC, C40, XC60, 2023-2025 S60, V60, V60CC, XC90, and 2025 EC40 and EX40 vehicles. The rearview camera image may not display when the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."
Consequence: A rearview camera image that does not display reduces the driver's view of what is behind the vehicle, increasing the risk of a crash.
Remedy: The software will be updated by a dealer or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed June 27, 2025. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10320.
NHTSA Complaint Summaries for the 2025 Volvo Ex40
Below are complaint narratives filed by owners of the 2025 Volvo Ex40 with the National Highway Traffic Safety Administration.
1st incident vehicle lost power while operating. No way to operate hazard lights, steering and control goes dead and wipers come on continuously. 2nd incident car was returned from dealership. 15 minutes into the drive on a busy highway in Minneapolis car began to replicate similar issues. No power, no hazard lights, SOS call button is inoperable as well.
Technical Service Bulletins (TSBs) for the 2025 Volvo Ex40
TSBs are manufacturer-acknowledged issues with recommended fixes. Unlike recalls, TSB repairs are not always free.
This is a Technical Journal: Park Assistance System enhanced troubleshooting. Clean the sensor. Damage is not a matter for warranty.
This is a Technical Journal: Vibrations in steering wheel above 60 mph. replace the driver's airbag module according to VIDA instructions
This is a Technical Journal: Door Lock Feature. Before replacing the lock, test it by pulling the outer handle in different speeds = slow / medium (normal) / fast (as shown in the attachment TJ_37168_1.MOV.) If the door don´t open when pulled in slow/medium speeds, follow Vida for replacement m...
This is a Technical Journal: Remote connection, BOMGAR application. Before joining a remote session: •Connect a suitable battery maintainer/charger and verify that the battery voltage indicated in VIDA is between 12.5V and 14.9V. •Connect to the vehicle over a wired connection using a VOE ...
This is a Technical Journal: Improved 12V battery test in VIDA. Service: Don´t charge the battery before the test, jump start the vehicle if needed. Read out the vehicle with VIDA and start the test.
This is a Technical Journal: Vibrations in steering wheel above 60 mph. replace the driver's airbag module according to VIDA instructions
This a Technical Journal: Noise from ERAD in Cold Climate Conditions. Analysis is ongoing, and this journal will be updated accordingly.
This is a Technical Journal: Alleged issues with Intellisafe functionality. Please inform the car user of Intellisafe functionality and limitations in case of alleged issues with Intellisafe. The owner's manual is a good source of information together with films in the owner's manual in the car...
This is a Technical Journal: Changed front fog/cornering lights behavior. This logic of the cornering lights is now changed in the cars with software version 3.3.16 or later
Volvo Cars USA LLC and Volvo Car Canada LTD on behalf of the Volvo Car Corporation has decided to launch Service Action S10303 on certain model year 2025 EX90 vehicles. Volvo Car Investigations have identified that there is a pairing issue with the key fob. As a result, there is a possibil...
This is a Technical Journal: Upper front suspension creaking/knocking noise. replace upper bearing.
Volvo Cars USA LLC and Volvo Car Canada LTD on behalf of the Volvo Car Corporation has decided to launch Service Action S10303 on certain model year 2025 EX90 vehicles. Volvo Car Investigations have identified that there is a pairing issue with the key fob. As a result, there is a possibil...
This is a Technical Journal: ICUP - Volvo Cars app displays "Vehicle offline" message. fault trace the 12 V system according to VIDA
This is a Technical Journal: DIM Message and DTC IEM P060796. A software solution is introduced with version 3.3.16. Perform a software upgrade.
This is a Technical Journal: Vehicle/Connectivity report checklist. To provide timely and high-quality feedback to the appropriate department or factory
This is a Technical Journal: Remote connection, BOMGAR application. Before joining a remote session: •Connect a suitable battery maintainer/charger and verify that the battery voltage indicated in VIDA is between 12.5V and 14.9V. •Connect to the vehicle over a wired connection using a VOE ...
This is Technical Journal: Complimentary Upgrade; OTA Updates not Available. Total upgrade.
This is a Technical Journal: ICUP - Estimated Time of Arrival in DIM missing. The plan is to reintroduce this function in the next software release that is expected in year 2025 quarter 1 in VIDA
This is a Technical Journal: Volvo Cars app, unpaired vehicle - Profile tab. Create a TIE report.
This is a Technical Journal: Slow Response from iCUP Infotainment System after v3.3.16 SW. The issue is expected to be resolved within approximately 5 driving cycles
Frequently Asked Questions About the 2025 Volvo Ex40
Has the 2025 VOLVO EX40 been recalled?
Yes, the 2025 VOLVO EX40 has 3 recalls on record with NHTSA. Each recall addresses a specific safety defect identified by the manufacturer or NHTSA.
How many complaints does the 2025 VOLVO EX40 have?
The 2025 VOLVO EX40 has 1 complaint filed with NHTSA. None of the complaints involved crashes. No injuries or deaths have been reported.
What is the safety rating for the 2025 VOLVO EX40?
The 2025 VOLVO EX40 does not have an NHTSA safety rating on file. This can happen for newer model years, specialty vehicles, or models that have not been crash-tested.
What are the most common problems with the 2025 VOLVO EX40?
The most commonly reported problems with the 2025 VOLVO EX40 involve power train,electrical system,engine (1 complaints).
How many crash reports does the 2025 VOLVO EX40 have?
There are no crash reports associated with the 2025 VOLVO EX40 in the NHTSA database.
How many fire reports does the 2025 VOLVO EX40 have?
There are no fire reports for the 2025 VOLVO EX40 in the NHTSA database.
Are there any deaths reported for the 2025 VOLVO EX40?
No deaths have been reported in NHTSA complaints for the 2025 VOLVO EX40.
How many injuries are reported for the 2025 VOLVO EX40?
No injuries have been reported in NHTSA complaints for the 2025 VOLVO EX40.
Should I buy a 2025 VOLVO EX40?
Based on NHTSA data, the 2025 VOLVO EX40 is research thoroughly before purchasing. It has 1 complaints, 3 recalls. Always have a pre-purchase inspection done by a qualified mechanic.
What components fail most on the 2025 VOLVO EX40?
The components with the most failures on the 2025 VOLVO EX40 are: 1. POWER TRAIN,ELECTRICAL SYSTEM,ENGINE (1 complaints). POWER TRAIN,ELECTRICAL SYSTEM,ENGINE is the single most-reported problem area with 1 complaints.
What should I know before buying a 2025 VOLVO EX40?
Ensure your 2025 Volvo EX40 is up to date with recalls and regular maintenance to avoid potential safety issues. The 2025 VOLVO EX40 has 1 NHTSA complaints and 3 recalls on record.
How reliable is the 2025 VOLVO EX40?
The 2025 VOLVO EX40 receives a reliability score of 87/100, indicating above-average reliability. This is based on 1 owner complaints, 3 recalls, and 0 crash/fire reports in the NHTSA database. Key known issues include Power Train and Electrical System and Service Brake Hydraulic Power Assist and Control Module.
What are the known issues with the 2025 VOLVO EX40?
Known issues with the 2025 VOLVO EX40 include: Power Train and Electrical System, Service Brake Hydraulic Power Assist and Control Module, Back Over Prevention System, Steering and Control Issues. These are based on patterns found across 1 NHTSA complaints. 3 of these patterns resulted in formal recalls.
What are the common issues with the 2025 Volvo EX40?
Common issues include power train and electrical system failures, service brake hydraulic power assist and control module software problems, and back over prevention system software issues.
Are there any recalls for the 2025 Volvo EX40?
Yes, there are recalls for the 2021-2025 XC40, 2022 V90, 2022-2025 S90, and 2022-2024 C40BEV due to power train and electrical system issues, and for the 2023 C40 BEV, 2025 EC40, and 2023-2024 XC40 BEV for service brake issues.
What should I do if I experience issues with my 2025 Volvo EX40?
Contact Volvo Car USA, LLC to check if your vehicle is affected by any recalls and schedule an appointment for repairs.
Buyer Advice
Our recommendation: Ensure your 2025 Volvo EX40 is up to date with recalls and regular maintenance to avoid potential safety issues.
NHTSA Data Summary for 2025 Volvo Ex40
This safety report is based on a comprehensive analysis of data from the National Highway Traffic Safety Administration (NHTSA) for the 2025 Volvo Ex40. The data includes 1 consumer complaints filed by vehicle owners, 3 manufacturer-initiated safety recalls, and safety rating assessments associated with this vehicle.
All data presented in this report is sourced from public NHTSA databases. Our AI analysis identifies patterns across complaint narratives, correlates them with recall history, and produces the safety assessment above. This analysis is updated as new complaints and recalls are filed with the NHTSA.
Consumers are encouraged to report vehicle safety problems to the NHTSA at nhtsa.gov. If your vehicle is subject to a recall, contact your dealer to schedule the free repair.
Disclaimer: This analysis is AI-generated from NHTSA public data and does not constitute professional automotive or safety advice. Always verify recall status at NHTSA.gov and consult a qualified mechanic.
Analysis last updated: 2026-05-16