2025 Volvo Ex90 Safety Report

2025 Volvo EX90: Numerous electrical and charging complaints, alongside critical safety recalls, overshadow initial market entry.

45Complaints
3Recalls
45/100Reliability Score
1Injuries
Most reported components: Electrical System (8)Electrical System,Fuel/Propulsion System (5)Fuel/Propulsion System (3)Electrical System,Unknown Or Other,Lane Departure (3)Electrical System,Forward Collision Avoidance,Lane Departure (2)Power Train (2)Seat Belts,Service Brakes,Forward Collision Avoidance (2)Electrical System,Unknown Or Other (1)Unknown Or Other,Lane Departure (1)Unknown Or Other (1)

AI Safety Analysis for the 2025 Volvo Ex90

The 2025 Volvo EX90 presents a mixed safety picture, with a significant number of complaints and several critical recalls despite its relatively new status on the market. The vehicle has accumulated 45 complaints with NHTSA, including one injury, but no reported crashes, fires, or deaths. A primary concern highlighted by complaints is the electrical system, with 8 specific mentions, often related to charging issues and critical electrical faults that can cause the vehicle to stop while driving. The fuel/propulsion system is also a recurring theme, with 5 complaints. The vehicle has been subject to 3 recalls: one concerning a potential detachment of a spindle nut from the power-operated tailgate, which could cause it to drop unexpectedly; another addressing a software error that could cause headlight shutters to close, reducing visibility; and a third related to improperly tightened bolts for the second-row seats, potentially compromising occupant restraint in a crash. NHTSA crash test ratings for the 2025 EX90 are not yet available, leaving a gap in understanding its performance in standardized crash scenarios.

Reliability Score

The 2025 Volvo Ex90 receives a reliability score of 45 out of 100 based on analysis of NHTSA complaint data, recall history, crash reports, and safety ratings. This indicates average reliability — some notable concerns exist that prospective buyers should be aware of.

Known Issues for the 2025 Volvo Ex90

The following issues have been identified from NHTSA complaint data and owner reports for the 2025 Volvo Ex90:

IssueSeverityFrequencyTypical Mileage
Critical Electrical Faults
Complaints detail sudden loss of power while driving, inability to accelerate, and multiple dashboard alerts, posing a significant safety risk.
High Common N/A miles
Charging System Failures (Ghca)
Frequent failures of the Grid to High Voltage Converter A (GHCA) prevent AC charging, with some instances causing loud noises and damage to charging equipment. Replacement parts are often backordered.
High Common N/A miles
Headlight Malfunction
Recall R10343 addresses a software error causing headlight shutters to close, reducing visibility. Some owners also report 'headlight fault' warnings.
High Occasional N/A miles
Power Operated Tailgate (Pot) Strut Detachment
Recall R10342 warns of potential detachment of a spindle nut from the POT drive units, which could cause the tailgate to drop suddenly.
Medium Occasional N/A miles
Second-Row Seat Fastener Issues
Recall R10344 addresses improperly tightened bolts for the second-row free-standing seats, potentially affecting occupant safety in a crash.
Medium Occasional N/A miles
Brake System Faults
Some owners report 'critical brake fault' warnings, with instances of brakes not responding as expected.
High Occasional N/A miles
Software Reliability Issues
Recurring software problems affect safety-related detection systems, driver assistance features, and hands-free operation.
Medium Common N/A miles
Automatic Emergency Braking Activation
Instances of the automatic emergency braking system activating unexpectedly without a clear collision risk.
Medium Occasional N/A miles

Common Problems Reported by Owners

Based on NHTSA complaint data, the following components account for the majority of reported issues with the 2025 Volvo Ex90:

Electrical System 17% of complaints

Frequent complaints related to charging failures, critical electrical faults leading to power loss while driving, and dashboard alerts.

Fuel System/Propulsion System 11% of complaints

Issues related to the vehicle's propulsion system, including sudden stops and inability to accelerate.

Power Train 4% of complaints

Complaints regarding the power train system.

Forward Collision Avoidance 4% of complaints

Issues related to the forward collision avoidance system, including unexpected braking.

Lane Departure 6% of complaints

Complaints related to the lane departure warning system and lane keeping aid.

Service Brakes 4% of complaints

Concerns about brake system faults and performance.

Unknown Or Other 2% of complaints

General complaints categorized as unknown or other.

Seat Belts 2% of complaints

Issues related to seat belts, potentially linked to seat recalls.

Exterior Lighting 2% of complaints

Complaints regarding exterior lighting, including headlight faults.

Electrical System,Unknown Or Other 2% of complaints

Combined complaints involving electrical systems and other unspecified issues.

Frequently Asked Questions About the 2025 Volvo Ex90

Is the 2025 Volvo EX90 safe?

Based on NHTSA data, the 2025 Volvo EX90 has a significant number of complaints, particularly concerning electrical system failures and charging issues, which have led to critical faults while driving. It also has three safety recalls addressing potential issues with the tailgate, headlights, and seat fasteners. Crash test ratings are not yet available.

What are common problems with the 2025 Volvo EX90?

The most reported issues include electrical system failures, especially related to charging (GHCA failures), and propulsion system problems that can cause the vehicle to stop unexpectedly. Software reliability issues and problems with driver assistance systems are also frequently mentioned.

What recalls affect the 2025 Volvo EX90?

The 2025 Volvo EX90 has three recalls: one for potential tailgate strut detachment, another for a software error affecting headlights, and a third for improperly tightened second-row seat bolts.

How does the 2025 Volvo EX90 perform in crash tests?

NHTSA crash test ratings for the 2025 Volvo EX90 are not yet available, so its performance in standardized crash scenarios cannot be assessed at this time.

Are there significant electrical issues with the 2025 Volvo EX90?

Yes, electrical system issues are a major concern, with numerous complaints detailing critical electrical faults that can lead to sudden power loss while driving and widespread charging problems due to GHCA failures.

Buyer Advice

Our recommendation: Given the high number of electrical and charging-related complaints and multiple safety recalls, potential buyers should exercise caution and ensure all recalls are addressed. Thoroughly investigate charging capabilities and electrical system performance before purchase.

NHTSA Data Summary for 2025 Volvo Ex90

This safety report is based on a comprehensive analysis of data from the National Highway Traffic Safety Administration (NHTSA) for the 2025 Volvo Ex90. The data includes 45 consumer complaints filed by vehicle owners, 3 manufacturer-initiated safety recalls, 1 reported injuries, and safety rating assessments associated with this vehicle.

All data presented in this report is sourced from public NHTSA databases. Our AI analysis identifies patterns across complaint narratives, correlates them with recall history, and produces the safety assessment above. This analysis is updated as new complaints and recalls are filed with the NHTSA.

Consumers are encouraged to report vehicle safety problems to the NHTSA at nhtsa.gov. If your vehicle is subject to a recall, contact your dealer to schedule the free repair.