2019 Chevrolet Bolt Ev Safety Report

The 2019 Chevrolet Bolt EV presents a mixed safety picture. While it achieved excellent crash test ratings from NHTSA, including a 5-star overall rating, 5-star for side impact, and 5-star for rollover, there are significant concerns regarding its electrical system and steering. The vehicle has accumulated 166 total complaints, with a notable 10 fire incidents and 5 injuries reported. The high number of fire incidents is particularly concerning given the recalls related to the high voltage battery. The frontal crash rating was 4 stars, slightly lower than other categories. Complaint data reveals a strong pattern of issues with the ELECTRICAL SYSTEM, accounting for 49 complaints, and STEERING, with 35 complaints. Many steering complaints describe the steering wheel failing to return to center after turns, requiring manual force, which is a critical safety concern. The FUEL/PROPULSION SYSTEM also shows 16 complaints, often intertwined with electrical system issues, indicating potential underlying problems with the vehicle's core electric powertrain components. The 10 reported fires are directly linked to the electrical/propulsion system, specifically the high voltage battery. The 2019 Bolt EV has been subject to 6 recalls, with several directly addressing critical safety flaws. Two recalls (20V-701 and a subsequent recall) specifically target the high voltage battery's risk of fire when charged to full capacity, impacting 2017-2019 models. Another two recalls address potential fire risks from seat belt pretensioner deployment after a crash, affecting 2017-2023 models. Furthermore, a recall for the rear door latches (2019-2020 models) and another for reduced braking performance due to caliper issues (2018-2019 models) highlight additional safety vulnerabilities. These recalls underscore a history of significant safety defects that GM has had to address. In summary, while the 2019 Chevrolet Bolt EV performs exceptionally well in controlled crash tests, its real-world safety record is marred by a concerning number of electrical system and steering complaints, including multiple fire incidents. The extensive recall history, particularly concerning battery fires and steering issues, indicates that despite high crash test scores, the vehicle has experienced significant reliability and safety challenges in its operational life.

Our recommendation: Given the excellent crash test ratings but significant recalls for battery fires and common steering failures, potential buyers should ensure all 6 recalls have been addressed and be vigilant for steering issues. A pre-purchase inspection focusing on the steering system and battery health is highly recommended.