2020 Chevrolet Bolt Ev Safety Report

2020 Chevrolet Bolt EV: Excellent Crash Ratings Undermined by Persistent Battery Fire Recalls and Steering Issues

160Complaints
8Recalls
★★★★★Safety Rating
45/100Reliability Score
7Crash Reports
4Fire Reports
Most reported components: Electrical System (54)Steering (19)Unknown Or Other (14)Fuel/Propulsion System (7)Electrical System,Fuel/Propulsion System (6)Electrical System,Engine,Fuel/Propulsion System (5)Vehicle Speed Control (5)Electrical System,Seat Belts,Structure (4)Power Train,Electrical System,Fuel/Propulsion System (3)Power Train (3)

AI Safety Analysis for the 2020 Chevrolet Bolt Ev

The 2020 Chevrolet Bolt EV presents a mixed safety picture. While it achieved excellent crash test ratings from NHTSA, including a 5-star overall rating, 5-star side, and 5-star rollover rating, it is plagued by a significant number of recalls and consumer complaints, particularly concerning its electrical system and steering. With 160 total complaints, 7 crashes, and 4 fires reported to NHTSA, the vehicle's real-world safety record is concerning despite its strong crash test performance. The high number of recalls, specifically 8, indicates persistent manufacturing and design flaws that GM has attempted to address. The most critical safety concern revolves around the high-voltage battery, which has been subject to multiple recalls due to fire risk, even after initial repairs. This suggests a fundamental safety challenge with the propulsion system that has required iterative fixes.

Reliability Score

The 2020 Chevrolet Bolt Ev receives a reliability score of 45 out of 100 based on analysis of NHTSA complaint data, recall history, crash reports, and safety ratings. This indicates average reliability — some notable concerns exist that prospective buyers should be aware of.

Known Issues for the 2020 Chevrolet Bolt Ev

The following issues have been identified from NHTSA complaint data and owner reports for the 2020 Chevrolet Bolt Ev:

IssueSeverityFrequencyTypical Mileage
High-Voltage Battery Fire Risk
Multiple recalls (21V-650, 21V-831, 22V-930) issued for the high-voltage battery due to fire risk, even after previous repairs. This is the most critical and frequently recalled issue.
High Common all miles
Steering Wheel Not Returning To Center
Numerous complaints about the steering wheel becoming stiff, not returning to center after turns, or requiring constant manual correction, often linked to the steering rack or electric power steering assist.
Medium Common 20000-60000 miles
Backup/360 Camera Failure
Intermittent or complete failure of the backup and 360-degree cameras, often displaying a black screen or freezing, significantly impacting safe reversing.
Medium Common 30000-80000 miles
Brake Caliper Fracture/Sticking
Recall (20V-669) for improperly cast front left brake caliper that can fracture, leading to reduced brake performance. Some complaints also mention sticking calipers.
High Occasional 30000-50000 miles
Rear Door Latch Malfunction
Recall (20V-668) for rear door-handle cable being too long, potentially allowing the door to open while driving or preventing it from opening.
Medium Rare all miles

Common Problems Reported by Owners

Based on NHTSA complaint data, the following components account for the majority of reported issues with the 2020 Chevrolet Bolt Ev:

Electrical System 33% of complaints

The most reported issue, with 54 complaints, primarily related to the high-voltage battery and its fire risk, as well as general electrical malfunctions.

Steering 11% of complaints

19 complaints specifically about steering issues, predominantly concerning the steering wheel not returning to center and general stiffness.

Fuel/Propulsion System 4% of complaints

7 complaints related to the propulsion system, often intertwined with electrical system issues and battery failures, leading to reduced power or immobilization.

Service Brakes, Hydraulic 0% of complaints

A recall (20V-669) and some complaints regarding brake caliper issues, including fracture and sticking.

Structure:Body:Roof And Pillars 0% of complaints

Two recalls (22V-930, 23V-001) related to fire risk from seat belt pretensioner deployment igniting carpet fibers near the B-pillar after a crash.

Frequently Asked Questions About the 2020 Chevrolet Bolt Ev

Is the 2020 Chevrolet Bolt EV safe?

Based on NHTSA data, the 2020 Chevrolet Bolt EV received excellent 5-star overall crash test ratings. However, it has been subject to 8 recalls, with multiple critical recalls concerning battery fire risk, and 160 consumer complaints, including 4 reported fires. This suggests that while it performs well in controlled crash tests, there are significant real-world safety concerns, particularly with its electrical and propulsion systems.

What are common problems with the 2020 Chevrolet Bolt EV?

The most reported issues for the 2020 Chevrolet Bolt EV are related to the ELECTRICAL SYSTEM (54 complaints), primarily concerning the high-voltage battery and its fire risk. STEERING issues (19 complaints), such as the steering wheel not returning to center, are also very common. Other notable problems include backup camera failures and issues with the FUEL/PROPULSION SYSTEM.

Has the 2020 Chevrolet Bolt EV had battery fire recalls?

Yes, the 2020 Chevrolet Bolt EV has had multiple significant recalls related to its high-voltage battery due to fire risk. These include recalls 21V-650, 21V-831, and 22V-930, which addressed the potential for the battery to catch fire when charged to full or nearly full capacity, even after initial repair attempts.

How does the 2020 Chevrolet Bolt EV perform in crash tests?

The 2020 Chevrolet Bolt EV performed exceptionally well in NHTSA crash tests, achieving a 5-star overall safety rating. It received 4 stars for frontal crash, 5 stars for side crash, and 5 stars for rollover resistance, indicating strong occupant protection in various collision scenarios.

Are there any steering issues with the 2020 Chevrolet Bolt EV?

Yes, steering issues are a common concern for the 2020 Chevrolet Bolt EV, with 19 complaints filed. Many owners report the steering wheel failing to return to center after turns, feeling stiff, or requiring constant manual correction, often pointing to problems with the steering rack or electric power steering assist.

Buyer Advice

Our recommendation: Given the excellent crash ratings but persistent, critical recalls for battery fire risk and common steering issues, potential buyers should ensure all 8 recalls, especially those related to the battery, have been completed and consider an extended warranty for steering components.

NHTSA Data Summary for 2020 Chevrolet Bolt Ev

This safety report is based on a comprehensive analysis of data from the National Highway Traffic Safety Administration (NHTSA) for the 2020 Chevrolet Bolt Ev. The data includes 160 consumer complaints filed by vehicle owners, 8 manufacturer-initiated safety recalls, 7 reported crashes, 4 fire incidents, and safety rating assessments associated with this vehicle.

The NHTSA has assigned the 2020 Chevrolet Bolt Ev an overall safety rating of 5 out of 5 stars, with a frontal crash rating of 4 stars, a side crash rating of 5 stars, and a rollover rating of 5 stars. These ratings are determined through controlled crash testing conducted by the NHTSA.

All data presented in this report is sourced from public NHTSA databases. Our AI analysis identifies patterns across complaint narratives, correlates them with recall history, and produces the safety assessment above. This analysis is updated as new complaints and recalls are filed with the NHTSA.

Consumers are encouraged to report vehicle safety problems to the NHTSA at nhtsa.gov. If your vehicle is subject to a recall, contact your dealer to schedule the free repair.