2023 Chevrolet Bolt Ev Safety Report

The 2023 Chevrolet Bolt EV presents a mixed safety picture. While it boasts excellent crash test performance with a perfect 5-star overall safety rating from NHTSA, including 5 stars in Frontal, Side, and Rollover tests, there are notable concerns stemming from consumer complaints and recall history. A total of 44 complaints have been filed, including 8 crashes, 1 fire, and 5 injuries, which is significant for a relatively new model year. The most concerning aspect is the recall history, with three recalls issued, two of which directly address fire risks related to the structure and seat belt pretensioners (NHTSA recall numbers 22V-930 and a subsequent recall for incorrect repairs). Another recall addresses a potential airbag deployment issue due to a missing perforation in the instrument panel, increasing injury risk in a crash. Common complaint patterns revolve heavily around steering issues, with 'STEERING' being the top component with 9 complaints. Drivers report the steering wheel failing to return to center after turns, requiring manual correction, and clunking noises, which can be a significant safety hazard, especially at low speeds or during turns. Other notable complaints include exterior lighting issues (5 complaints), where headlights become ineffective in snow, and electrical system problems (4 complaints), including unexpected power loss, stalling, and infotainment failures. There are also reports of unexpected acceleration and brake issues, contributing to crash incidents. The recall for airbag deployment issues (missing perforation) is critical, as it directly impacts occupant protection in a collision. The repeated recalls concerning fire risk, specifically related to the structure and seat belt pretensioners, are particularly alarming given the single reported fire incident in the complaint data. While the 5-star crash ratings are reassuring for structural integrity in a collision, the underlying issues highlighted by recalls and complaints, especially those related to steering, electrical system reliability, and fire risk, suggest potential safety vulnerabilities that buyers should be aware of. The vehicle's high fuel economy (131/109/120 mpg) is a positive, but it does not mitigate these safety concerns.

Our recommendation: Despite its excellent crash test ratings, potential buyers should be aware of the significant steering, electrical, and fire-related recall issues; thoroughly inspect the vehicle's service history for recall compliance and be prepared for potential steering system repairs.