2025 Ford Expedition Safety Report

The 2025 Ford Expedition presents a mixed safety picture, with strong crash test performance but a notable number of early recalls and emerging complaint patterns. NHTSA awarded the Expedition a perfect 5-star overall safety rating, including 5 stars for frontal and side crash tests, though its rollover rating is a slightly lower 3 stars. Despite its newness, there are 17 total complaints, with 2 crashes and 2 injuries reported. A significant concern is the high number of recalls, with 5 issued for critical components like the Electronic Brake Booster (EBB) module, passenger side airbag, and engine oil cup plug. These recalls directly address issues that could lead to increased crash risk or injury. Common complaint patterns, even with only 17 total, are already emerging. 'SEATS' is the most reported component with 4 complaints, primarily related to the 'Platinum' badging pulling occupants' hair. 'SERVICE BRAKES, FORWARD COLLISION AVOIDANCE' accounts for 3 complaints, with specific reports of brake failure and unintended harsh braking, directly correlating with the EBB module recall. Other issues include steering problems, electrical system glitches, and structural defects like exposed welding. The presence of multiple recalls addressing brake and engine issues, combined with early complaints about these very systems, suggests potential manufacturing or design flaws that buyers should be aware of. The recall history is particularly concerning for a brand-new model year. Two separate recalls address the Electronic Brake Booster (EBB) module, indicating a significant problem that can lead to an 'unexpected loss of power brake assist' and increased stopping distance. Another recall for the passenger side airbag warns of potential 'excessive force' deployment, increasing injury risk. The engine oil cup plug recall could lead to an 'engine stall' and increased crash risk. These recalls, coupled with the 2 reported crashes and 2 injuries among only 17 complaints, highlight that while the vehicle performs well in controlled crash tests, real-world reliability and component integrity are areas of concern for this model year.

Our recommendation: Given the strong crash test ratings but numerous early recalls for critical safety systems and emerging complaint patterns, potential buyers should ensure all recalls are addressed before purchase and be vigilant for brake, engine, and steering issues.