2016 Ford Explorer Safety Report

2016 Ford Explorer: Excellent Crash Ratings Undermined by Numerous Structural, Suspension, and Fire-Related Recalls and Complaints

2373Complaints
14Recalls
★★★★★Safety Rating
45/100Reliability Score
37Crash Reports
14Fire Reports
56Injuries
Most reported components: Structure (489)Steering (429)Unknown Or Other (276)Engine (206)Power Train (126)Engine And Engine Cooling (86)Air Bags (59)Fuel/Propulsion System (41)Electrical System (35)Wheels (35)

AI Safety Analysis for the 2016 Ford Explorer

The 2016 Ford Explorer presents a mixed safety picture. While it achieved excellent crash test ratings from NHTSA, scoring 5 stars overall, 5 stars for frontal and side impacts, and 4 stars for rollover, it is plagued by a significant number of owner complaints and a high volume of recalls. With 2373 total complaints, including 37 crashes, 14 fires, and 56 injuries, there are clear areas of concern outside of direct crashworthiness. A major pattern in complaints and recalls revolves around structural integrity, particularly with exterior trim pieces. Several recalls (e.g., 21V316000, 24V031000, 25V347000) address issues where A-pillar, B-pillar, and roof rail covers can detach while driving, posing a road hazard. Owners frequently report these parts flying off, sometimes impacting other vehicles or causing leaks. Another critical recall (19V435000) concerns rear suspension toe links fracturing, leading to a loss of steering control and increased crash risk. Engine block heater issues (23V827000) also present a fire risk. The high number of complaints related to 'STRUCTURE' (489) and 'STEERING' (429) directly correlates with these recall issues, indicating widespread problems that can compromise safety despite strong crash test results. The vehicle's safety is significantly undermined by these recurring structural and suspension failures.

Reliability Score

The 2016 Ford Explorer receives a reliability score of 45 out of 100 based on analysis of NHTSA complaint data, recall history, crash reports, and safety ratings. This indicates average reliability — some notable concerns exist that prospective buyers should be aware of.

Known Issues for the 2016 Ford Explorer

The following issues have been identified from NHTSA complaint data and owner reports for the 2016 Ford Explorer:

IssueSeverityFrequencyTypical Mileage
Detaching Exterior Trim (A-Pillar, B-Pillar, Roof Rails)
A-pillar, B-pillar, and roof rail covers can detach while driving, creating a road hazard and increasing the risk of a crash. Multiple recalls (21V316000, 24V031000, 25V347000) address this, but owners report ongoing issues and delays in repairs.
High Common all miles
Rear Suspension Toe Link Fracture
Rear suspension toe links may fracture, leading to a sudden loss of steering control and increasing the risk of a crash. This is covered by multiple recalls (19V435000, 17V209000, 16V621000).
High Common all miles
Engine Block Heater Fire Risk
An electrical short circuit in the engine block heater can increase the risk of a fire. This is addressed by recall 23V827000.
High Occasional all miles
Loss Of Motive Power/Park Function (Fwd 2.0l/2.3l)
The support bracket for the front axle halfshaft may fail, leading to a loss of park function or motive power while driving. This affects FWD vehicles with 2.0L or 2.3L engines and is covered by recall 16V364000.
High Occasional all miles
Loose Power Seat Adjuster Pivot Bolts
Loose power seat adjuster pivot bolts may cause front seat cushions to detach, potentially compromising occupant restraint in a crash. Covered by recall 16V069000.
Medium Rare all miles

Common Problems Reported by Owners

Based on NHTSA complaint data, the following components account for the majority of reported issues with the 2016 Ford Explorer:

Structure 20% of complaints

The most reported issue, with 489 complaints, primarily involves exterior trim pieces (A-pillar, B-pillar, roof rails) detaching, leading to road hazards and leaks. This is a major recall area.

Steering 18% of complaints

With 429 complaints, steering issues are significant, often related to the rear suspension toe link fracturing, causing a loss of steering control as detailed in multiple recalls.

Engine 8% of complaints

206 complaints related to the engine, including stalling without warning due to sensor malfunctions and issues related to the engine block heater fire risk.

Power Train 5% of complaints

126 complaints, including harsh transmission shifts, refusal to engage, and issues related to the front axle halfshaft bracket failure leading to loss of motive power.

Engine And Engine Cooling 3% of complaints

86 complaints, some potentially related to the engine block heater recall and general engine cooling system malfunctions.

Frequently Asked Questions About the 2016 Ford Explorer

Is the 2016 Ford Explorer safe?

Based on NHTSA data, the 2016 Ford Explorer received excellent 5-star crash test ratings for overall, frontal, and side impacts, with a 4-star rollover rating. However, its safety record is significantly impacted by 14 recalls and 2373 owner complaints, many detailing serious structural failures (e.g., detaching trim, suspension fractures) and fire risks, which can compromise real-world safety despite strong crash test performance.

What are common problems with the 2016 Ford Explorer?

The most reported issues for the 2016 Ford Explorer are related to 'STRUCTURE' (489 complaints), primarily involving exterior trim pieces like A-pillar, B-pillar, and roof rail covers detaching. 'STEERING' (429 complaints) is also a major concern, often linked to rear suspension toe link fractures. Other common problems include engine issues (206 complaints), power train malfunctions (126 complaints), and engine block heater fire risks.

Are there any recalls for the 2016 Ford Explorer?

Yes, the 2016 Ford Explorer has 14 recalls. Key recalls address issues such as detaching A-pillar, B-pillar, and roof rail covers (e.g., 21V316000, 24V031000, 25V347000), fracturing rear suspension toe links (19V435000), engine block heater fire risk (23V827000), and loss of motive power due to axle assembly issues (16V364000).

How does the 2016 Ford Explorer perform in crash tests?

The 2016 Ford Explorer performed very well in NHTSA crash tests, earning a 5-star Overall Safety Rating. It received 5 stars for Frontal Crash, 5 stars for Side Crash, and 4 stars for Rollover resistance.

What should I look out for when buying a used 2016 Ford Explorer?

When considering a used 2016 Ford Explorer, pay close attention to the condition of exterior trim pieces (A-pillars, B-pillars, roof rails) for signs of looseness or detachment. Have the rear suspension thoroughly inspected for any signs of toe link issues. Verify that all 14 recalls, especially those related to structure, suspension, and the engine block heater, have been completed by a Ford dealership.

Buyer Advice

Our recommendation: Despite strong crash test ratings, the 2016 Ford Explorer's extensive recall history and high volume of structural and suspension complaints suggest potential long-term safety and reliability concerns; prioritize models with all 14 recalls confirmed as completed.

NHTSA Data Summary for 2016 Ford Explorer

This safety report is based on a comprehensive analysis of data from the National Highway Traffic Safety Administration (NHTSA) for the 2016 Ford Explorer. The data includes 2373 consumer complaints filed by vehicle owners, 14 manufacturer-initiated safety recalls, 37 reported crashes, 14 fire incidents, 56 reported injuries, and safety rating assessments associated with this vehicle.

The NHTSA has assigned the 2016 Ford Explorer an overall safety rating of 5 out of 5 stars, with a frontal crash rating of 5 stars, a side crash rating of 5 stars, and a rollover rating of 4 stars. These ratings are determined through controlled crash testing conducted by the NHTSA.

All data presented in this report is sourced from public NHTSA databases. Our AI analysis identifies patterns across complaint narratives, correlates them with recall history, and produces the safety assessment above. This analysis is updated as new complaints and recalls are filed with the NHTSA.

Consumers are encouraged to report vehicle safety problems to the NHTSA at nhtsa.gov. If your vehicle is subject to a recall, contact your dealer to schedule the free repair.